Capex Growing To A Record High In 2015

Total expenditures are forecast to top $68B. Samsung tops the pack, followed by TSMC and Intel.

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Semiconductor companies are spending more than ever to stay competitive. In 2015, the total amount spent for capital expenditures is forecast to be $68.7 billion, up 9% from 2014’s $63.3 billion. This breaks the previous record set in 2011 at $63.8 billion, as shown in the following graph.
Total Semiconductor Capital Expenditures, 2009-2015

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Source: Semico Research Corp.

The Top 15
Accounting for almost 90% of the total spending are 15 companies. The top 15 companies stayed the same from 2014 to 2015, but their order did change somewhat. The top five spenders are no surprise, with Samsung in the top spot, followed by TSMC. What is unusual is Intel slipping into the third position. To round out the top five, GlobalFoundries and Hynix switched places as the foundry expects to increase spending 22% this year versus Hynix’s 5% increase. In the top 15, the company with the largest increase is Sony, with a 207% increase to almost $2 billion. The bulk of this increase is to expand image sensor production capacity, but some also will be spent on camera module production capacity, a relatively new market for Sony. Sony’s dollar increase is second only to Samsung’s, but this is partly due to the decline in value of the yen.

Top 15 Spenders for 2015

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Source: Semico Research Corp.

Some highlights to bring color to the numbers:

#1. Samsung’s latest fab announcement is a $14.3 billion fab (15.6 trillion won) at a groundbreaking ceremony May 7. Not all of this announcement was actually news. The company signed an MOU to build the fab in October 2014. The fab will be finished in 2017, with initial production beginning in the first half. This is accelerated timing compared to the October 2014 announcement that said initial operations were to begin in the second half of 2017. Samsung expects this fab to be the industry’s largest in terms of capacity. The site size is 790,000 square meters. The company is being coy with the products it intends to make there, saying it is targeting the mobile, server, and IoT markets. This seems to imply mobile and server DRAM along with other chips (sensors? processors?) for the IoT.

#2. TSMC announced its 2015 capex has been reduced by $1 billion to a midpoint of $10.8 billion. The reduction is due to “capital efficiency” achieved through faster conversion from 20nm to 16nm, allowing for an increase of 16nm capacity while 20nm capacity is decreased.

#3: Intel is reporting a decrease in capex for 2015 to a midpoint of $8.7 billion, which is down by over $1 billion from the prior outlook. This is based on better yields and utilization that they have achieved. They did point out that this is not the start of a trend of reduced capex for them. No mention has been made of Fab 42, a shell built in Arizona that has been on hold since January 2014.

#4: GlobalFoundries is increasing capex by about $1 billion, almost all of which is toward the 14nm ramp at the New York fab.

#11: SMIC will be ramping up two new fabs in the second half of 2015. SMIC is qualifying 40nm and 28nm initial production at its new 300mm Beijing B2 fab. It will be able to run 35,000wpm when fully outfitted with equipment. SMIC is also adding 20,000wpm 8” capacity in Shenzhen. The initial 10,000wpm will begin commercial production next quarter, and another 10,000wpm will be added by the end of the year. The ramp will continue into 2016, as company executives expect continued shortages of 8” capacity. SMIC is increasing total capex by 50% to $1.5 billion this year. For the Beijing fab, $800 million will be spent to add 12” capacity. Another portion will go toward expanding 8” capacity in Shenzhen.

The Other 48

In Semico’s database, there are an additional 48 companies that represent the “Other” category at around 11% of the total. For additional information on these companies and more detail on the top 15, please refer to Semico’s May IPI Report or contact Rick Vogelei at RickV@semico.com.