Tightening the Purse Strings

By Christian Gregor Dieseldorff
When forecasting fab spending, capacity ramps, and related technology node transitions, analysts must not only examine the semiconductor industry, but also track and consider economic factors such as GDP, political events, oil prices, unemployment rates, and consumer sentiments. The latest SEMI World Fab Forecast report, published at the end of November 2012, reveals major changes from previous estimates for 2013. With macro factors such as the slowing Chinese economy, turmoil in the Middle East, the United States’ fiscal cliff and debt ceiling debates, and the official “double-dip” recession in Europe, big capital spenders have revised their current spending plans. The outcome of the election in South Korea and patent suits with Apple also may affect Samsung’s capex decisions for 2013.

A Year of Uncertainty
Despite current difficult times and unknowns, growing demand for mobile devices, such as tablets and phones, inspires an improved outlook for chip sales in 2013. Various forecasts range from 4% to 16%, averaging 7%, revenue growth next year.

Typically, chip sales and capex ride the same roller coaster; however, 2013 appears to be another year of uncertainty. While chip sales may rise in 2013, some perspectives for equipment sales range from low-single-digit growth down to negative double digits.

The largest spenders on fab equipment are TSMC, Samsung, and Intel, yet the latter two have yet to make any official announcements about their 2013 capex plans. Using bottom-up methodology, the World Fab Forecast is able to project quarter by quarter fab equipment and fab construction spending, as well as capacity addition and expected changes in technology nodes, based on currently known information and plans.

Fab equipment spending for Front End Fabs 0% (flat) in 2013
In August, the World Fab Forecast report predicted 17% growth for Front End equipment, which was revised downward to 0% growth (flat) (or U.S. $32.4 billion, including Discretes and LEDs, used equipment and in-house equipment) in the November report. Possible scenarios for 2013 vary from -5% to +3% change for equipment spending, mainly pending capex plans by TSMC, Intel and Samsung. The projected number of facilities that are equipping will drop from 212 in 2012 to 182 in 2013. In addition, Fab equipment spending saw a drastic dip in 2H12 and, accounting for seasonal weakness and near-term uncertainty, 1Q13 is expected to be even lower (See Figure 1).

Figure 1

Examining equipment spending by product type, System LSI is expected to drop in 2013. Spending for Flash declined rapidly in 2H12 (by more than 40%) but is expected to pick up by 2H13. The foundry sector also is expected to increase in 2013, led by major player TSMC, as well as Samsung and Globalfoundries.

Construction Spending Up in 2013
While fab construction spending slowed in 2012, at -15%, the SEMI World Fab Forecast report projects an increase of 3.7% in 2013 (from $5.6 billion in 2012 to $5.8 billion in 2013). The report tracks 34 fab construction projects for 2013 (down from 51 in 2012). An additional 10 new construction projects with various probabilities may start in 2013. The largest increase for construction spending in 2013 is expected to be for dedicated foundries and Flash related facilities.

Capacity Additions Slow in 2012 and 2013
Many device manufacturers are hesitating to add capacity due to declining average selling prices and high inventories. This is pronounced in the Flash sector, as seen with Sandisk investments since the beginning of 2012 and both Samsung and Toshiba starting 3Q12. Figure 2 displays World Fab Forecast data showing a sharp decline in installed capacity growth rates for 2012 and 2013 compared to 2010 and 2011 rates.

Figure 2

Breaking down the industry by product type, growth of capacity for System LSI will be less robust (20% increase in 2012, down to 14% in 2013). Flash capacity additions dragged in 2H12, with a sluggish 2% expansion overall for the year. However, the SEMI World Fab Forecast data show more activity by mid-2013, with nearly 6% growth, adding more than 70,000 wafers per month (in 300mm equivalents for Flash.) The data also point to a rapid increase of installed capacity for new technology nodes, not only for 28nm but also from 24nm to 18nm and first ramps for 17nm to 13nm in 2013.

Potential Improved in 2013
If the global economy and GDP begin to show improvement and higher single-digit chip sales growth proves to be right, the equipment spending growth may ride the same roller coaster again and has the potential to go even higher for 2013. Modeling some of these scenarios, we expect equipment spending for Front End Fabs could be between -5% to +3% in 2013.

SEMI Industry Research and Statistics Group: a Worldwide Dedicated Team
Since the last fab database publication at the end of August 2012, the SEMI worldwide dedicated analysis team has made 307 updates to more than 200 facilities (including Opto/LED fabs) in the database. The latest edition of the World Fab Forecast issued end November 2012, lists over 1,150 facilities (including 300 Opto/LED facilities), with 78 facilities starting production this year and in the near future.

The SEMI World Fab Forecast uses a bottom-up approach methodology, providing high-level summaries and graphs; and in-depth analyses of capital expenditures, capacities, technology and products by fab. Additionally, the database provides forecasts for the next 18 months by quarter. These tools are invaluable for understanding how the semiconductor manufacturing will look in 2012 and 2013, and learning more about capex for construction projects, fab equipping, technology levels, and products.

The SEMI Worldwide Semiconductor Equipment Market Subscription (WWSEMS) data tracks only new equipment for fabs and test and assembly and packaging houses. The SEMI World Fab Forecast and its related Fab Database reports track any equipment needed to ramp fabs, upgrade technology nodes, and expand or change wafer size, including new equipment, used equipment, or in-house equipment.

Also check out the Opto/LED Fab Forecast. Learn more about the SEMI fab databases here and here.

—Christian Gregor Dieseldorff is a SEMI Industry Research & Statistics analyst.