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Floorplanning Method Reducing Thermally-Induced Structural Stress In Chiplet Packages (Penn State, Intel, ASU et al.)

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A new technical paper titled “STAMP-2.5D: Structural and Thermal Aware Methodology for Placement in 2.5D Integration” was published by researchers at Pennsylvania State University, Intel, Arizona State University and University of Notre Dame.

Abstract

“Chiplet-based architectures and advanced packaging has emerged as transformative approaches in semiconductor design. While conventional physical design for 2.5D heterogeneous systems typically prioritizes wirelength reduction through tight chiplet packing, this strategy creates thermal bottlenecks and intensifies coefficient of thermal expansion (CTE) mismatches, compromising long-term reliability. Addressing these challenges requires holistic consideration of thermal performance, mechanical stress, and interconnect efficiency. We introduce STAMP-2.5D, the first automated floorplanning methodology that simultaneously optimizes these critical factors. Our approach employs finite element analysis to simulate temperature distributions and stress profiles across chiplet configurations while minimizing interconnect wirelength. Experimental results demonstrate that our thermal structural aware automated floorplanning approach reduces overall stress by 11% while maintaining excellent thermal performance with a negligible 0.5% temperature increase and simultaneously reducing total wirelength by 11% compared to temperature-only optimization. Additionally, we conduct an exploratory study on the effects of temperature gradients on structural integrity, providing crucial insights for reliability-conscious chiplet design. STAMP-2.5D establishes a robust platform for navigating critical trade-offs in advanced semiconductor packaging.”

Find the technical paper here. April 2025.

Parekh, Varun Darshana, Zachary Wyatt Hazenstab, Srivatsa Rangachar Srinivasa, Krishnendu Chakrabarty, Kai Ni, and Vijaykrishnan Narayanan. “STAMP-2.5 D: Structural and Thermal Aware Methodology for Placement in 2.5 D Integration.” arXiv preprint arXiv:2504.21140 (2025).



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